project brief

This project represents a concrete example of integrated management of a highly complex international EPC contract. Albizzati Group engineered and delivered large-scale Field Auxiliary Rooms, fully prefabricated and integrated, managing the entire production cycle in-house and coordinating multiple manufacturing sites through to intercontinental shipment.

client

JV Fluor / JGC

start date

Mar 1, 2023

end date

Dic 31, 2024

Industrial Metal Towers
Factory Interior

An engineering challenge, an integrated approach.

The project demonstrates the Group’s ability to:
  • Operate as a single point of contact for complex projects

  • Manage distributed production and international logistics

  • Deliver plug-and-play solutions ready for installation

  • Ensure full control over timelines, quality, and coordination

Delivering prefabricated technical structures of this scale is not just a production challenge, but one of coordination.

In similar contexts, supplier fragmentation leads to inefficiencies, delays, and operational risks. Albizzati Group addressed this complexity by applying its industrial model: a 100% in-house production cycle, ensuring full control over every phase of the project.

The main project challenges:

  • Oversized module dimensions (up to 67 metres in length)

  • Need for modular design to enable transport and assembly

  • Production distributed across multiple sites

  • Logistics management through to Canada

Project breakdown

Through full integration of engineering, production, and logistics, Albizzati Group managed every phase of the project with operational continuity and centralized coordination.

* Full development of project engineering
* Direct technical coordination with the Fluor / JGC JV
* Modular design optimized for transport and final assembly
* Definition of plug-and-play configurations

* Fabrication of structural steelwork at the Ossona facility
* Module production within road transport constraints
* Fully in-house structural processing
* Continuous quality control throughout the entire production cycle

* Surface preparation (sandblasting)
* Application of certified coating systems
* Anti-corrosion protection for LNG environments
* Inspection and control of coatings and finishes

* Pre-assembly of modules at the Guasticce (LI) facility
* Progressive integration of structures
* Final assembly at the port yard
* Full configuration of units in plug-and-play mode

* Dimensional and structural inspections
* Welding and fabrication quality checks
* Preliminary functional testing
* Final validation prior to shipment

* Transfer of modules between production sites and port
* Operational management of the yard at the Port of Livorno
* Direct loading onto vessel
* Shipment to Canada as fully prefabricated units

We transform complex ideas and requirements into concrete, reliable, and ready-to-use engineering solutions.